HEAVY-DUTY OUTDOOR WATERPROOF TV ENCLOSURE
Precision-engineered custom sheet metal protective enclosures designed for commercial displays, hospitality patios, transit hubs, and harsh industrial environments. Built to exact screen dimensions with full OEM branding options.
IP65 & NEMA 4X Protection
Continuous silicone gasket seal prevents water ingress, heavy rain, dust, and coastal salt spray corrosion.
Heavy-Gauge Galvanized & Aluminum
Constructed from 2.0mm+ marine-grade aluminum or galvanized steel with anti-vandal lock system.
Thermostatic Dual Cooling & Heating
Integrated automated airflow system and internal heaters maintain operating range from -20°C to 55°C.
Shatterproof AR Tempered Glass
6mm anti-reflective, high-transmittance safety glass delivers crystal clear sunlight readability.
Precision Enclosure Architecture & Waterproof Engineering
Our specialized sheet metal engineering team collaborates directly with OEM engineering departments to optimize sheet layouts, decrease tooling cycle time, and support airtight environmental integrity for demanding industrial environments.
All sheet metal CAD files are reviewed for DFM before laser tooling. STEP, IGES, and DXF native outputs supported.
Full Engineering GuideEngineered for Severe Outdoor & Industrial Exposure
Our waterproof enclosure architecture uses a continuous robotically formed-in-place foam gasket (FIPFG) paired with a double-folded labyrinth flange. This forces driven rainwater and dust particulate down perimeter drainage channels before reaching the core seal.
Key Fabrication Standards
Engineering Badges & Core Competencies
Rigorous manufacturing standards verified through finite element analysis and physical leak testing.
Multi-channel passive convection venting and heat-sink interface designs maintaining internal delta-T under 12°C under peak loads.
Parametric 3D SolidWorks and STEP pipeline optimized for tight-tolerance automated CNC punch and laser bending.
Continuous robotic polyurethane formed-in-place foam gaskets (FIPFG) with labyrinth drainage channels for ingress protection.
Interchangeable front mounting sub-panels, PEM self-clinching studs, and adjustable unistrut internal chassis support rails.
Ready to submit your CAD drawings or RFQ?
Our engineering team analyzes custom tolerances, thermal flow, and sheet yield before fabrication.
Engineered Weatherproof Cabinets Built for Continuous Outdoor Duty
Protect commercial screens, digital menu boards, and public informational displays with custom-fabricated sheet metal enclosures designed to resist extreme weather, thermal spikes, and unauthorized tampering.
- IP55 to IP66 engineered seals
- Dual-channel condensation run-off
- Corrosion-resistant stainless fasteners
- -20°C to +55°C operating range
- Automated bi-directional ventilation
- Direct solar heat rejection coatings
- 1.5mm to 2.5mm heavy-gauge alloy
- IK10 high-impact screen shield
- Dual key-coded industrial locks
Custom Fabricated to Match Any Display Model & Architecture
Whether deploying in drive-thrus, industrial plant floors, sports arenas, or public transit hubs, our team delivers custom sheet metal TV housings tailored with exact VESA patterns, bespoke mounting arms, cable management gland plates, and branded powder-coat finishes.
Made-to-Order Sheet Metal Customization
Every enclosure, rack, and chassis is fabricated to your exact specifications. From initial alloy selection and precision bending to specialized protective coatings and branded hardware integration, our facility delivers flexible OEM contract manufacturing with rapid turnaround.
Custom Enclosure Footprints
Scope: 1U–48U rack sizes, micro-chassis to large walk-in enclosures, sub-millimeter tolerances
High-Performance Alloys
Scope: Cold rolled steel (SPCC/SECC), Stainless (304/316L), Aluminum (5052/6061), Galvanized
Related reading: stainless vs galvanized steel
Environmental Protection
Scope: IP54, IP55, IP65, and IP66 ingress protection ratings with NEMA 4/4X compliance
Finishing & Corrosion Defense
Scope: Powder coating (RAL spectrum), anodizing, electroplating, zinc-nickel plating, silk-screening
Related reading: metal finish selection
Integrated Fasteners & Rails
Scope: DIN rail clips, 19-inch mounting rails, cam locks, heavy-duty hinges, PEM stud insertion
Private Label Customization
Scope: Laser engraving, custom screen printing, stamped logo debossing, customized serial badges
Have unique engineering drawings or strict compliance criteria?
Send your STEP, DWG, or PDF drawings to our engineering team for DFM feedback and an itemized production quote.
End-to-End Manufacturing Workflow
From initial CAD engineering review to ocean-ready freight packaging, our 8-stage production protocol supports precision, repeat accuracy, and transparent delivery milestones.
Design & DFM Review
3D CAD analysis, tolerance checks, and DFM optimization.
Material Sourcing
Certified sheet metals, raw stock testing, and traceability.
CNC Machining & Fab
Fiber laser cutting, CNC turret punch, and multi-axis bending.
Assembly & Testing
TIG/MIG/Robotic welding, PEM hardware, and sub-assembly.
Quality Inspection
CMM precision inspection, first-article reports, and QA sign-off.
Coating & Finishing
Powder coating, anodizing, passivation, and IP sealing.
Export Crate Packaging
Custom ISPM-15 wooden crates, anti-static and shock foam wrapping.
Global Logistics
Door-to-door freight forwarding, customs clearance, and tracking.
Every production batch includes Mill Test Certificates (MTC), full dimension CMM inspection sheets, and RoHS/REACH compliance documentation.
Certified Quality for Demanding Environments
Global OEMs rely on our strict quality assurance protocols. Every enclosure, cabinet, and precision metal assembly is engineered to withstand extreme outdoor conditions, heavy impacts, and corrosive atmospheres.
Rigorous In-House Testing and Waterproof Performance
We operate closed-loop quality tracking from raw material receipt to end packaging. Our specialized CNC laser cutting, automated seam welding, and polyurethane foam-in-place gasketing systems support tight sealing against water, dust, and vibration.
Continuous IP Ingress Testing
Dedicated automated spray chambers and submersion tanks verify watertight door gaskets and weld seams before dispatch.
Optical & CMM Dimensional QA
Coordinate measuring machines and 3D laser scanners inspect hole positioning, weld fixtures, and sheet fold angles within +/-0.05mm.
Salt Spray & Coating Integrity
ASTM B117 salt fog chamber validation ensures zinc primer and outdoor polyester powder coats exceed 1,000+ hours resistance.
Traceable MTR (Mill Test Reports) & Full First Article Inspection (FAI) reports included with every production batch.
View Materials & Finishes SpecsDirect Answers for OEM Buyers & Technical Teams
Clear specifications on file formats, lead times, pricing models, and international freight for streamlined contract manufacturing.
We support both low-volume high-mix prototyping and high-volume mass production. Our standard prototype MOQ starts at just 1 piece for fit, form, and validation testing. Volume pricing tiers automatically apply at 50, 500, 2,500, and 10,000+ units with transparent tooling and material cost breakdowns.
Key Specifications
- Prototypes start at 1 unit
- Volume discounts with detailed Cost of Goods Sold (COGS)
- Dedicated blanket order and scheduled delivery support
Have a Custom CAD File?
Send your 2D drawings and 3D STEP models for a complete DFM assessment, material optimization, and firm price quotation within 24 hours.
B2B Production Assurance
Related Enclosure Solutions
Precision-fabricated industrial enclosures engineered to stringent OEM tolerances—from outdoor waterproof display protection to high-precision instrument enclosures and heavy-duty air compressor enclosures.
Real-World Deployments Across Demanding Environments
From marine saltwater exposure to high-traffic stadiums and architectural residences, our contract fabrication delivers verified structural integrity and exact tolerances.
Residential Patios & Gardens
Custom laser-cut privacy screens, weather-sealed outdoor electrical cabinets, and precision-engineered architectural metal pergolas built for enduring aesthetic value.
Hotels & Resorts
Heavy-duty aesthetic enclosures, durable HVAC louvers, and bespoke hospitality accents engineered to sustain non-stop commercial foot traffic and rigorous environmental cleaning standards.
Stadiums & Sports Venues
Ultra-rugged power distribution enclosures, turnstile housings, and broadcast cable management raceways designed for extreme mechanical impact and high-density safety mandates.
Marinas & Waterfront
Specialized 316-grade stainless steel utility pedestals, saltwater-sealed dock terminal boxes, and shoreline battery storage housings certified for harsh coastal atmospheres.
Need OEM Specifications or Custom Sizing?
We supply custom sheet metal CAD designs, material certifications, and prototypes for rapid engineering reviews.
Ready to Accelerate Your Custom Metal Fabrication Project?
Upload your CAD drawings or technical specifications today. Our engineering team provides immediate design-for-manufacturing feedback and rapid production scheduling.
24-Hour Quote Turnaround
Detailed DFM analysis and pricing within 1 business day.
ISO 9001:2015 Standards-Based
Strict quality control and material traceability on every batch.
NDA & IP Protection
Comprehensive non-disclosure agreements for all client CAD designs.